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Pretty sweet little site to help guide you through the process of making your own puppets.

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Learn to assemble and add character to hand & rod puppets with puppet master BJ Guyer (The Muppets, Crank Yankers, Glee).

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Puppet Making Portfolio on Behance - selection of replacement resin mouths for lipsync, held into place with magnets.

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Mad Hatter- trigger controlled hand and rod puppet An original rendition of the Mad Hatter from "Alice and Wonderland." It is a trigger controlled hand-and-rod puppet . The head is constructed of regular upholstery sheet foam and painted with modified acrylic paint. The hands have a wire armature. All the clothing on the puppet are homemade. Joshua Balog

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Free foam puppet head pattern from Bashful Puppet - site also has a link to a video explaining the construction

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How to Make a Puppet! - This tutorial for making a foam head puppet with fleece covering looks useful for Halloween foam head costume making.

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