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Ok, this is a german tutorial with English sub-titles - showing some awesome ideas for making cosplay armour. She uses something called Worblas Finest Art thermoplast material. Goggle to find a North America distributor (or go here to start www.worbla.com/). This material looks fantastically easy to work with as you can see in this video.

Kamuicosplay - how to create armor patterns (many other useful armor videos on her channel)

Worbla Tests - Making Worbla Smooth We did some testing with Worbla, Gesso, Mod Podge Spray Sealer, and Plasti-Dip. (a more detailed post on...

Dark Galadriel Costume. Breastplate made of a plastic half-form display mannequin covered in overlapped round sticker labels. Painted with a layer of thinned down glue, 'metal' spraypaint, and Rub n Buff.

Late is better than never, right?(I must thank my friend Holly of Elite Cosplay for turning me onto Worbla, and Kamuis great tutorials! On Kamuis site theres more in-depth videos on how to work with Worbla and Wonderflex)

Worbla Armor Tutorial by ~Astargor on deviantART

Lightning Breastplate Tutorial by Ruby-Hime.deviant... on @deviantART

Basic Cosplay armor with Worbla. Tutorial by Electric Alivia

This Worbla tutorial by BllackSheep is an ingenious method to creating 3d texture on your Worbla armor! +fav the original here.